DCC Specialties equipment

 

PSX-AR autoreverser

This is a new product (as of 2007) that is great for Large Scale.

First, it has the capability of much higher current trip points, i.e. the trip current is the point where the autoreverser decides that the load is not a train, but a short circuit (meaning that the unit should reverse the rail polarity).

Many autoreversers would trip at 4 or so amps. Running just a single USAT F unit, I set this system to 8 amps to eliminate false tripping. I'm still checking it out, but you can set the unit up to 19 amps!

It also has a detection system that can tell the difference between high inrush currents found in sound decoders, and a true short circuit.

The PSX comes in several flavors, with the base unit that just does autoreversing and short circuit detection, and units that can control stall and solenoid switch machines, have a photocell as an input detector, etc.

One thing that they list in the documentation is that you can fit this into a Radio Shack project box, #270-1805. Well that is true, but it sits in the top of the box where the lid would be. I milled the 4 supports inside and there are some small supporting ribs. I milled this flush with the box sides, about an inch into the box. The result is that the circuit board fits down nicely into the box.

I suggest labeling the input and output terminals so as not to hook it up backwards. Likewise, I made a label indicating the positions of J3, the programming jumper. Note: after programming, wait 1 minute until applying power again (Strange).

Manual link here: http://dccspecialties.com/products/pdf/man_psxar.pdf

Putting it in a box

Good idea! I bought the specified Radio Shack box, number 270-1805. The problem is that the board will just sit on top of the box, so you cannot put the top back on. You need to mill out the supports inside to let the board sit down in it. I took a 1/4" router bit and milled out the 4 corner posts, and all the little "ribs" on the sides to a depth of 1.15". You will probably have to get a Dremel tool with a sanding drum to smooth out the inside flush.

Now there is room for the 2 transformers underneath to clear, and plenty of room above the board for the heat sinks and a lid.

You will need to round off the corners of the board to a larger radius, and sand off the little "nubs" on the short edges of the board. It will now fit down inside nicely. Drill a hole in each end to get the input and output wires to the connectors. (This one is not mine, R.J. just had to show off and buy the unit with the switch machine controller built in, thus the extra screw terminals)

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Alarm / buzzer

First, I bought the sonalert alarm "buzzer" they mention in the documentation just for the heck of it. The Digi-Key part number specified was good, but the minimum order is 500 pieces!. Well, I found them at Allied electronics. Manufacturer Motorola MSR320R, Allied number 854-0084, $4.62 each.

The board has no markings as to the polarity to connect it. The pads where it will solder are different shapes, one round, one square (viewed from the board top). The square pad is the plus, and the round pad the minus.

Heat sinks for high power operation

DCC Specialties states that you need heat sinks on the two rows of 4 output transistors if you run over 8 amps.

Well, I went over that setting the first day with just 2 USAT F3's. Seems the current spikes shut the unit down.

So they specify 2 Digikey #294-1085 heat sinks. I notices when ordering them that the heat sinks were for THREE TO-220 packages, but figured DCC Specialties knows what they are doing, maybe the transistors are closer together. WRONG. There are 2 rows of 4 transistors. These heat sinks will not span 4 in a row, and will not go from one row to the other. Call them and get their heat sinks, you use 4 of them, and each heat sink spans from one transistor in one row to the other transistor in the other row. They are still just barely long enough to span the transistors.

To attach the heat sinks to the transistors, you need a thermally conductive compound. You could use thermal epoxy.

DCC Specialites recommends getting Digikey #BER158-ND two sided .005" thick thermal tape. Well this comes on a 10" square sheet for $41 !!, and to top it off, is no longer stocked at Digi-Key.

I found an alternative at www.sidewindercomputers.com, it's Chomerics Thermattach T412. This is absolutely the best stuff around, albeit expensive. It was $19 for a a sheet about 5x7. You only need a fraction of this. You can find other thermal tape, but since my stuff is enclosed and not fan cooled, I went for the gusto. It's some pretty sophisticated stuff, an aluminum mesh with metal in the adhesive.

The picture below shows the unit in the box, with the sonalert buzzer and the heat sinks. Note I did some labeling so I don't screw up.


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Using it:

I marked the input and output terminals with large labels so I did not get confused. The newer boards show OUPUTS on the output end.

I also put a lable near J3 indicating programming or OP mode. J3-1 is nearest the cender of the board. Normal operating mode the jumper is between the outer 2 pins, J3-2 and J3-3.

ps ar connections 

D12 is on when there is input power.

D7 is on when there is output power

D6 is the status LED:

  • off is normal
  • on is short
  • blinking is an indication that the output is reversed (this is fine).
  • this led also blinks about 4 times quickly when a cv or address is programmed`

Programming notes

  1. Turn off power,
  2. move J3 jumper to programming mode (pins 1 & 2, closest to center of board)
  3. turn on power
  4. you will use POM, use any address not in use
  5. enter CV desired, followed by value, just as in any POM operation.
  6. D6 should flash with each new address assigned.
  7. turn off power
  8. put jumper on J3 back to op mode

CV 49 sets the current trip point.

some values:

4 = 5 amps

8 = 10 amps

12 = 15 amps

15 = 19 amps (max)

CV 50 is block detection source (block current or photocell)

CV 52 is power on "phase" of autoreverser output

CV 53 Digitrax configuration enable

CV 54 block occupied current value

CV 55 speed to reverse

0 = under 1 ms

1 = use delay before reverse, if this is on, then CV 65 sets delay time

CV 57 amount of time in seconds automatic reset waits before restoring power from over current condition

default is 2

CV 63 factory reset, setting it to 42 sets the unit to factory defaults, default value is 0

CV 65 length of delay in milliseconds divided by 8 (value of 80 = 10 ms)

CV66 controls output power at power up.

0 = off until commanded on

1 = on at power up

2 = last state

default value is 1

CV 67 inhibit flashing of block occupied when photocell is armed

 

Note: there are 3 default accessory addresses. (can be changed, see manual)

2042 turns the output on or off (1 or 0)

2043 arms the photo cell detector, if no photo cell, it turns the unit off

2044 will control position of turnout connected to PSX-AR

 

 

Just got done clearing out a strange problem. I recently modified the "WYE" that comes from the mainline to the switchyard. I had not re-instated the autoreverser for a while (because I left it's case open to rain, and blew it up).

So a few weeks ago I connected the autoreverser and it did not work... hmm... turns out that I had 3 feeders unlabelled, and the one I thought was the switchyard was not. OK, now all labelled... Now it sort of works but usually the loco stops, the autoreverser indicated a short, and then after 2 seconds (internal timer) cleared and resumed... weird.

So today was the day to figure it out. Changed the trip current on the autoreverser, but that did not seem to make much sense, because it is supposed to reverse lightning fast, and also has a circuit breaker, so it was by appearances tripping the breaker, but after reset it was reversed.

Hmm.... I noticed only one "leg" of the WYE was having this issue, the other leg was fine. This leg is going through a crossing, which should not have made any difference, but then a small light went on in the tiny brain, maybe the detection of the "need for autoreversing" was being detected as a short. The gears were turning but in the background.

OK, let's test the autoreverser. By leaving a meter in the rails, I can see when power is there, i.e. also a short will show zero volts. My autoreverser has the optional audible alert to hear when there is a short, vs. autoreverse.

So, I started shorting one rail on one side of the insulating joints to the other. Wait a minute, a lot of these rails in the crossing don't seem to have any effect. Get the meter, NO VOLTAGE on all the internal rails that form the "diamond"... hmm.... ok, pull the crossing and look. There are NO jumpers inside, only the outside "entry" rails have power.

So, thinking about how the autoreverser might work, if I was to program the code (it is microprocessor driven), I would look for both rails being connected backwards at pretty much the same time.... hmm... if you only "reversed" one rail, maybe that would be interpreted as a short, not the need for autoreversing, since the other rail is dead through the crossing.

Took up the crossing, and made power jumpers (with split jaw clamps) to all 4 internal rails, back in place, works flawlessly, not the smallest hiccup when autoreversing.

So something learned about how this autoreverser "thinks" and something learned about how cheap Aristo was when they made this crossing, no short wheelbase loco would make it across, skates or not.